A Thesis Submitted for Partial Fulfillment of the Degree . have been able to complete my . Schematic of optimised Rotary kiln sponge iron making process . Get Price And Support Online; Ppt For Rotary Kiln Process Of Making Sponge Iron Rotary. Sponge iron manufacturing process pdf WordPress.
In the first phase one 350 TPD rotary kiln and 8MW power plant have been commissioned and are operating smoothly .. SPONGE IRON PLANT Sponge iron plant or Direct Reduction Plant (DRP) is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore, non coking coal and dolomite as the raw materials.
A rotary kiln is a pyroprocessing device used to raise materials to a high temperature (calcination) in a continuous produced using rotary kilns include: Cement; Lime; Refractories; Metakaolin; Titanium dioxide; Alumina; Vermiculite; Iron ore pellets; They are also used for roasting a wide variety of sulfide ores prior to metal extraction.
Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, 500 TPD) Solid state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron (DRI).
Rotary Kiln Cement Rotary Kiln and Sponge Iron Rotary Kiln. Our cement rotary kiln and sponge iron rotary kiln has been developed for ... Integrated with variable speed drive, process automation and instrumentation, this kiln ... annular gap by cooling air fan using distribution nozzle ring made of …
6. The product Sponge Iron and semi burnt coal are discharged from the kiln through a rotary cooler. The cooler is 12M in length and water is sprayed directly as well as indirectly for cooling the material. The material is cooled down to 100oC and fed to magnetic separator for separating the sponge iron and nonmagnetic (char). The Sponge ...
Our cement rotary kiln and sponge iron rotary kiln has been developed for performing drying, calcination and sintering work in a continuous process. Widely used for cement, pet coke calcination, sponge iron and other materials, it uses hot gases for the operation.
Rotary Kiln Process of Making Sponge Iron C. Rotary Kiln Process of Making Sponge Iron// 13 that the entire production by number 2, 3 and 4 countries is through gas based route while in India, more than half the production is by. ppt on sponge iron production
rotary kiln process of making sponge iron Jiangsu Pengfei Group Co, Ltd is the national leading enterprise of building material industry, the manufacturing and exporting base for complete set of cement machinery equipment, the provincial abide by contracts and keep one's words enterprise.
The process proposed to be adopted is the rotary kiln proposes using Noncoking coal and iron ore. Iron are undergoes the following reduction reaction in all the processes. ... After processed in rotary kiln, the product sponge iron come to the water cooled cooler where its temperature reaches to 80 to 100°C. The Product is conveyed to the ...
Boudouard reaction, dolomite, DRI, Iron ore, metallization, non coking coal, pellets, reduction, Rotary kiln, Sponge iron, Sulphur, Coal based Direct Reduction Rotary Kiln Process . The coal based direct reduction rotary kiln process was developed for converting iron ore directly into metallic iron without the melting of the materials.
Kiln Process For Sponge Iron Making Tunnel Kiln Process For Sponge Iron Making, Rotary Kiln Tunnel Kiln Process For Sponge Iron Making The production of steel began in ancient times but because of the complexity and slow speed of the ancient process, they, >>Get Price Tunnel Kiln Process .
Sponge Iron Production in Rotary Kiln [Bidyapati Sarangi] on *FREE* shipping on qualifying offers. The increase in the demand of sponge iron is also due to the fact that it is used as a substitute for coking coal which is available in scarcity in the world. This book comprehensively deals with the production of sponge iron in the rotary kiln.
Rotary Kiln Process of Making Sponge Iron C. Rotary Kiln Process of Making Sponge Iron HISTORICAL BACKGROUND The production of steel began in ancient times but because of the complexity and slow speed of the ancient process, they could not be carried out on a very large scale.
Mar 16, 2013· The pressure and temperature in shaft furnace in HYL process is 56 bars and 800850 deg C. The same in Midrex process is bar and 800850 deg. C. In a coal based plant the reactor for the reduction reaction is a inclined horizontal rotary kiln. In this kiln both coal and the iron ore feed material is charged from the same end of the kiln.
coal used in rotary kiln sponge iron. The process of sponge iron making aims to remove the oxygen from iron ore. gangue content In Sponge Iron Process , two types of coal are being used such as feed For the direct reduction of iron ore the main furnace used is rotary kiln.
Rotary Kiln For Sponge Iron / Dry Process Rotary Kiln / Rotary Kiln For Cement Plant , Find Complete Details about Rotary Kiln For Sponge Iron / Dry Process Rotary Kiln / Rotary Kiln For Cement Plant,Rotary Kiln For Sponge Iron,Dry Process Rotary Kiln,Rotary Kiln For Cement Plant from Cement Making Machinery Supplier or ManufacturerShanghai Minggong Heavy Equipment Co., …
In this paper the direct reduction of iron ore to sponge iron is used as an example. The model incorporates a large number of variables, covering, among others: feed properties and rates, combustion ... Illustrative examples are included for the case of a generic rotary kiln ironore reduction process.
Rotary Kiln Process Of Making Sponge Iron C. 10 Advances in Rotary Kiln Sponge Iron Plant A typical process scheme for making sponge iron in a rotary kiln is presented in Fig 21 While Fig 21 shows only the key steps, a more detailed scheme, as it would appear for …
The Nonconventional Method of making Sponge Iron is done in the Tunnel Kiln Process as compared to the Old Rotary Kiln process. In the conventional process of Tunnel Kiln Process, the Iron Ore and Coal are fed in the Crucibles or Saggars of Silicon Carbide and Loaded on the Trolleys.
Rotary Kilns Used For Sponge Iron Plant . Rotary Kilns Used For Sponge Iron Plant, Find Complete Details about Rotary Kilns Used For Iron Rotary Kiln,Rotary Kiln Incinerator from Cement Making Machinery Supplier or Delivery Time: 6090 work day CITICIC is a global supplier of technology and services to customers in the process industries,including.
Aug 03, 2011· During the process of manufacture of sponge iron, coal injection plays a very vital role in maintaining the product quality. Due to highly endothermic nature of Boudouard reaction, heat has to be continuously supplied in entire reduction zone of rotary kiln.
These pellets are then used for making sponge iron. Rotary kilns have a drawback upon the size and quality of iron ore that can be used. Initially, when the process was first introduced, the ore with an iron content >/= 65% was preferred and the preferred size of ore was 518mm.
Material Balance in a Rotary Kiln sponge iron plant 14 Energy Balance in a Rotary Kiln sponge based iron making 14 Schematic of optimised Rotary kiln sponge iron making process 21 Industrial view of Sponge Iron making Rotary Kiln 24 Schematic view of internal heat exchange in Rotary kiln 26
process making sponge iron rotary kiln animation in south africa … … kiln direct reduction iron (DRI … iron (sponge) that imported from Malaysia, Australia, South Africa, and … iron (sponge iron) process by … Coal : The most critical raw material for sponge iron making. Sponge iron making is a process in which iron ...
Process. Sponge iron making is a process in which iron ore lumps (typically 5mm18mm size) are tumbled with a ‘select’ grade of ironcoking coal little dolomite inside an inclined rotary kiln and control combusted in the presence of air for about 12 hours before the products are air cooled, magnetically separated, screened and size wise in ...
Iron and Steel Making Machines Induction Melting … Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that made from the rotary kilns because, while the input raw material gets just about 24hours for the reaction, the figures almost reverse in case of the Tunnel Kiln.